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Hydraulic Fluids and Contamination Control

This is the first module of two-part 40-hour seminar series on strategies for maximizing hydraulic system reliability. In the first 24-hour module participants will focus on fluid selection, application, analysis, and contamination-control and filtration technology. Basic lubrication principles are thoroughly covered and new technologies that impact fluid selection, application and life are introduced. The participant will learn methods for evaluating fluid condition and minimizing failures in hydraulic systems related to fluid degradation. Identifying the three primary sources of contamination and diagnosing the root cause of contamination are important skills all participants will take away from part one. Also covered will be filtration technology including filter types, filter ratings (nominal, absolute and beta ratings), standardized test procedures, filter location in the hydraulic system, filter sizing, and selection of filters for a given application. The seminar includes a tour of Benz Oil, a regional test lab and hydraulic fluid manufacturer.

Prerequisites

A fundamental understanding of hydraulics systems and components is necessary. MSOE Introduction to Hydraulics seminar will meet this requirement.

Who Should Attend?

  • Filtration, Maintenance and Design Engineers
  • Fluid Power Sales Professionals
  • Multi-Craft Maintenance Personnel
  • Millwrights, pipe fitters, plumbers, mechanics, machinery maintenance mechanics, and electromechanical repair technicians.
  • If you're responsible for the ongoing operation of a fluid-power system, or if you manage or train workers who are, this seminar can show you what you need to know to keep the systems up and running.
Seminar Objectives Topical Outline
Upon completion, participants should be able to do the following:
  • Identify appropriate hydraulic fluids for given applications
  • Extract fluid samples from operating hydraulic systems for fluid sample analysis
  • Interpret the results of a fluid sample analysis
  • Explain the effects of contaminants on hydraulic systems
  • Evaluate the differences of filter ratings and specifications
  • Select an appropriate filter for specific applications
  • Understand cost-effective filtration
  • Hydraulic fluids
    • fluid properties and types
    • selection of appropriate fluid for given application
    • recommendations for preventive fluid maintenance
  • Effects of contaminants on hydraulic systems
    • types and sources of contaminants
    • detecting contamination
    • reducing contamination
  • Laboratory demonstration sessions - fluid sample analysis
    • automated particle counting
    • infrared analysis
    • Karl Fisher Titration
    • Interpretation of fluid analysis results - filtration technology
  • Filtration Technology
    • Filter types, ratings and selection
    • Filter material
    • Filtration Mechanisms
  • Introduction to Oil Seals
  • Oil Conductors (Piping - Tubing - Hosing - Fittings)
Instructors: Thomas Wanke, CFPE
Director, Fluid Power Institute

Paul Michael, CLS
Director, Reliability and Contamination Control Programs, Fluid Power Institute

Dr. Medhat Khalil (Biography)
Director of Professional Education, Applied Technology Center
Dates: April 20-22, 2009 (early registration cut-off: March 20, 2009)
8 a.m. - 5 p.m.
Cost: $1440
Early Registration: $1340
Multiple Registrations: $1230/ea
Includes all handout materials, graduation luncheon and break refreshments
CEUs: 2.4
 

 

Schedule

Day 1:
8 a.m. - 5 p.m. Seminar
Lunch and continental breakfast provided
Day 2-3:
8 a.m. - 5 p.m. Seminar
including continental breakfast
Refreshments and snacks provided all day.

Registration

To receive a seminar brochure with registration materials, simply fill out and submit this online seminar information request form. The materials will be mailed to you.

For more information, please contact:

Dr. Medhat Khalil
Director of Professional Education
Phone: (414) 277-7269
Fax: (414) 277-7470
Send e-mail Send Email


Lodging

There are a number of fine hotels in the downtown Milwaukee area, some within a few blocks of campus. Please check our Places to Stay Web page for a list of downtown and suburban hotels.